Why Metal Additive
Manufacturing?
Services
Wipro3D Capabilities
Wipro 3D provides end-to-end additive manufacturing solutions, including metal 3D printing, backed by a metallurgical lab and quality systems, along with specialized post-processing and cutting-edge software tools, with proven expertise across diverse metal materials.
Diverse Metal Materials
Wipro 3D supports a wide range of industrial-grade alloys for additive builds:
Fe
Iron + CarbonStainless Steels
Durable parts for energy, tooling, and medical.
Fe
Iron + CarbonTool Steels
Ultra high-strength maraging steel for moulds, dies, and tools
Ti
TitaniumTitanium Alloys
Strong, lightweight, and corrosion-resistant for aerospace and medical applications
Al
AluminumAluminum Alloys
Functional prototypes and series-production parts
Ni
NickelNickel Alloy
Excellent mechanical strength and resistance under stress
Co
CobaltCobalt-Chrome Alloys
Wear-resistant and biocompatible; used in dental and aerospace applications
Custom Alloys
AM parameters crafted to meet specific customer requirements
Metal Printing Capabilities
Laser Powder Bed Fusion (LPBF), also known as selective laser melting (SLM) or direct metal laser sintering (DMLS), is a laser-based process that selectively melts metal powder to create specific parts or components.
| SLM Machines | Build Envelope (mm3) |
| SLM®500 Quad Laser | 500 X 280 X 365* |
| EOS M400 | 400 X 400 X 400* |
| EOS M290 | 250 X 250 X 325* |
| EOS M280 | 250 X 250 X 325* |
* Build Envelope is inclusive of build plate thickness.
From Concept to Production
Consultation & Feasibility Review
Based on customer requirement, Wipro 3D will recommend the right AM technology and substitute material if required along with AM value addition to improve the functionality and cost reduction.
DfAM & Simulation-Driven Optimization
Provide enormous freedom to the designers by giving solutions such as part consolidation, topology optimization, light weighting and complex geometry realization through process simulation.
Build Setup & Controlled Printing
Choose the best orientation, support strategy and laser parameter to get the best part quality output and control these through a robust process plan.
Post-Processing & Validation
Post-processing the part to ensure the final part meets all drawing requirements. Validate that the part is defect-free through various NDT techniques.
Certification & Inventory Digitization
Enable quality management systems and ensure compliance with international and industrial standards. Additionally, promotes optimize the physical inventory through digitization of the relevant spare parts and manufacturing them on demand.
Case Studies in Metal 3D Printing
High Pressure Compressor Stator
The Stator converts kinetic energy into static pressure
Bracket
Complex Inconel housing optimized for EMI shielding and weight.
Antenna Integrated Helix Feed
The ‘Antenna Integrated Helix Feed’ is part of a transmitter system that amplifies RF signals. Typically, helical geometries are used to carry RF waves and an electron beam
North West Feed Cluster 2x2
The component is an RF Feed Antenna that has been deployed on the GSAT-19, a communications satellite aboard India’s biggest ever launcher, the GSLV.
LPFT Straightener
The LPFT Straightener is part of a liquid propellant fuel pump system in a semi-cryogenic engine. The semi-cryogenic engine uses a combination of liquid oxygen (LOX) and refined kerosene (Isrosene) as propellants.
Closed Impeller
The component is a closed impeller that is being developed for a semi-cryogenic engine. The semi-cryogenic engine is being developed by a customer for a strategic initiative.
Receiver & Transmitter Antennae
The Receiver & Transmitter Antennae are new products to be deployed on strategic weapons platforms and are used to transmit mission-critical signals for defence directives.
STFE Starting Nozzle
The Starting Nozzle is a critical component of the Turbo Fan Engine. The engine has wide-ranging applications and is one of the initial set of Additively Manufactured components that is being integrated into the overall manufacturing plan of the Turbo Fan engine.
Sensor Housing
The Sensor Housing is a critical component of a fighter jet response system with intricate design features such as a 0.7 mm wall thickness and 1.2 mm inner channel diameter.
Core Insert For Plastic Injection Molding
This is a core insert in a plastic injection moulding die. The cores are provided with cooling channels that resemble DNA-like double helix structures. During the moulding process, de-mineralised water is circulated through the insert to remove heat from the part.
Exhaust & Inlet Rocker Covers
They are part of a thermal management system and are used as heat shields to protect the surrounding components and bodywork from damage due to heat.
Oil Intake Manifold
The Oil Intake manifold maintains a certain internal pressure to generate the high torque required for the particular application.
Industry Applications
Wipro 3D’s metal print services are engineered to meet the critical demands of diverse industry sectors, delivering complex geometries with consistent quality, mechanical integrity and compliance with industry standards.
Aviation, Space & Defence
Explore More
Oil, Gas & Energy
Explore More
Automotive & Industrial
Explore MoreWhy Wipro 3D?
Additive Expertise
Proven leadership in metal AM engineering & consulting
Wipro's Scale
Trusted by defence, aerospace, automotive and oil & gas leaders.
Global Footprint
Manufacturing excellence across world-class facilities
Industrial Intelligence
Engineering-led AM solutions tailored to your use case
Quality Certifications
Quality Certifications
- End-to-end support for product qualification, including in-house testing.
- Nadcap & API 20S: Standards for quality, reliability and precision.
- ISO 9001, ISO 27001, and EN/AS9100 compliance across industries.
- Secure handling of proprietary data with secure digital workflows.
- Traceable production logs for regulatory and engineering confidence.
NADCAP Accredited
ISO 9001 : 2015
EN 9100: 2018
API 20S Compliance
ISO 27001
Ready to Integrate Metal AM Into Your Production Workflow?
Wipro 3D offers end-to-end metal additive manufacturing solutions, encompassing design, process validation, production, and post-processing.
- Design & application engineering
- Digital workflows & data management
- Machine setup & optimization
- Post-processing & quality control
